Posts Tagged ‘CTAE’

Student Safety Issues in the Automotive Lab

May 19, 2014
A container of caustic carburetor cleaner. No MSD sheet or protective gear.

A container of caustic carburetor cleaner. No MSD sheet or protective gear.

I wish all these pictures were photoshopped and not taken in high schools and tech colleges that are the training centers for our next generation of techs and service employees.

No I will not say where these are taken. I am invited sometimes to visit auto training programs and often asked by the administration to take a look. I am asked to  tell them if they should continue to fund the program or hire another teacher. All of these are the Bad and Ugly of programs. The good have been reported on earlier in posts and there are many fine, high quality programs with motivated instructors. Sadly these “Hobby Shops” are out there and have been going for years. Most of the ones where these pictures come from have been closed or have been overhauled. On these visits I have permission to video and take pictures. I then  cite the safety reasons, NATEF standards and generate a report for the administrators.

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Incandescent glass bulbs should never be used in any shop. Even rough service bulbs heat up and can cause burns and fires.

Just got this http://youtu.be/T7ESQzY6spI  please get rid of any glass incandescent lamps, drop lights etc. Is your lab or student worth a cheap light? Thanks Bob!

Yes the incandescent bulb will cause gasoline to explode if a drop gets on it when hot. Several shops burn every year due to the use of these. The hot metal of the frame will burn skin if touched by a hand or arm. Yes the handle on this light is taped up from a previous pulling out of the cord. IMHO these types of lights have no place in a lab.  I know personally of two retail operations that burned due to the employees use of these lights. I see these in labs. Please get rid of them and use something that will not harm a student.

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Yes that is an old fuel tank under the tires with some type of caustic carburetor cleaner in the 5 gal container. The MSDS on the Carb cleaner was not found but later I looked it up. Very harmful on contact with skin or eyes. No Personal Protective gear such as gloves were found. I asked what it was used for and was told the students clean parts with it. This cleaner is a hazardous materiel and must be disposed of properly
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Note the wire brush has no safety guard. I assume the chair is for sitting if you get tired working? The  grinder was not bolted down and there was no sign of eye protection or face shield. You know a wire brush sheds wire if you have ever used one. If you use one of these wire brushes on a grinder or power tool note that old brushes rapidly shed the wire pieces and they will stick in clothing and skin. Hate to know what they do to an eye. I suggest if you have to have one of these you replace it regularly and have a full face shield for the user. The stack of old tires is a disposal problem, certainly only a few are needed for instruction.

Safety of the student is paramount in any evaluation of a program. If a student is injured during the lab time no matter the cause or outcome, the accident is a problem for the instructor. Even minor issues that are bound to happen like small cuts and such are a hassle. Some instructors have gone their whole career without a serious incident. Operation of an training lab involving sharp objects, extreme temperatures, moving, rotating machines, hazardous chemicals, flammable liquids and gases and high voltage circuits is difficult in a safe organized shop. Teaching in the environment shown here in these pictures would be next to impossible.
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This exhaust hose reel is missing the hose. Running an engine in the lab requires the use of exhaust extraction. Passive systems may work but I doubt the effectiveness on all application. Every time I have observed  a passive system in use, the students complained of head aches. This is due to CO as the first symptom is headache.
The tire machine is not bolted down. I assume the acetylene torch set keeps it nice and secure?2013-01-30_10-44-01_36
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A face shield would be nice. So would proper storage of consumables.

Lot of these older brake service machines give good service, but this one has no safety guard. Note the storage or lack of it. Consumables everywhere in this lab.
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Top heavy machines can tip over and should be bolted down.

Any equipment that is designed by the manufacturer to be bolted down needs to be secured. Floor stripe is history
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Looks like the Exxon Valdez looking for a place to land. What many school systems don’t realize is that OSHA and EPA can fine them for things like this. Besides being a fire hazard the training of future techs is being done here with this as an example to them.

 At least they have a spill containment even if it grossly overloaded. The people at http://www.thenewpig.com can advise schools on what is needed to be compliant. Two students were recently seriously injured at a High School auto shop that was NOT accredited. see http://tinyurl.com/kbezo38
I was called to one of the new Charter School known as County  Academy Center of Technology. Well the name does not make the insides better. This program had been transplanted into a new building and the administration wanted to know why enrollment dropped from when it was at the high school. Anyone that understands children as teens knows they hate to give up their peer group and move to a new school that has no sports or clubs like  a comprehensive high school. These programs can become dumping grounds for the feeder schools. This was the lift that was being used. The welds were broken on the safety latches and this prevents the engagement of the locks for the arms. All four lifts were broken. While there I observed students working with no safety glasses on under the lift. I explained this to the administrator as a safety violation that could put him in jeopardy. Lifts should be certified every year.
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Rust streaks tell the age of the broken safety latch

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This lift is also broken. Improper placement of lift and raising a vehicle not set up correctly caused the arms to force the safety locks. This lock no longer lines up.


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Skateboard!

Clutter. Disorganized storage areas waste instructional time. Flammables are safer stored in lockers designed for containment. Teaching students proper organizational skills is a part of the operation of a lab. I am sure an advisory committee will appreciate a clean well organized lab for the training of their future employees
The same lab had tools and equipment scattered.
This lab was shared with a tech college for a night class with an adjunct instructor. I have not seen this type of program work anywhere. The adjunct instructor often as not is  a by the hour paid teacher and has no “Buy In” towards the program. Often time they are working for a college nearby and must keep up their own lab also, they simply don’t have the time.
Here is an air bag, battery and assorted parts on a steel table.  This project had parts over a wide area. No lab job sheets, task sheets or performance tests means there is a hobby shop atmosphere.

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Use project boxes for lab work that will be left over to next day.

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Gasoline storage is only allowed in approved storage lockers. Not in tool room.

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Batteries are in top right corner and air bag was live

The tool room had no organization and several gas cans with fuel in them. Parts bins can be used for projects. This hobby shop had none visibleDSC01938I opened a locker and found these tools. The administrator continually said how good the instructor was. We asked for safety glasses while we were there and the instructor left the room to find some. He never returned before I left.

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No Flammable locker and gas cans all over. Has no one ever seen a gasoline fire?

Clutter makes it hard for students to find the right tool or the part they were using. When I observe a lab like this I know that the instructor is overwhelmed and overworking because of a lack of organizing skills on the instructor’s part. Safe operation of this lab is almost impossible. No wonder the turn over for auto teachers is high.
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The main issue here is all the electrical demands of the shop floor are fed by the extension cord plugged in on the center of the wall. There was no organization of any of the tools or equipment.

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This is right in the lab with a plastic trash can nearby to add to the mix. These plastic trash cans give off poisonous fumes when they burn in the lab. Nice !

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This school is in a very well off county with lots of tax dollars. Seems the school board wanted to close the program. I was asked to evaluate the program. Over 60 auto dealers with in 20 miles and the only contact was a few phone calls to invite the dealers to an open house a few years ago. The teacher had been cut to half time.

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The instructor had cleaned up for my visit and had hauled off many truck loads of junk left over from a teacher that had retired. The admin of the school just wanted the problem to go away. This one is closed now.

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General clutter with no organized learning area. Hard to tell if anything safe can be accomplished.

 

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Outback we find oil drums with unidentified liquids in them. Who is responsible?

https://autoteachersonny.wordpress.com/2011/05/01/outback-and-in-sight-used-oil-and-safety-glasses-or-how-many-lawyers-do-you-know/

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A tool locker for special tools?

Special tools are just that “Special” Students should be taught that they command respect from their users.
Instructors should realize that every tool should have a place identified and well marked with the name of the tool, operation manual included for proper storage of the special tool. The assumption that any student would know how to find or use a special tool is, well foolish.

 

 

 

 

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This lab was considered by the administration to be the best possible . This clutter was here on two separate visits.

Battery eye wash

This lab is totally redone with new equipment and quality instructors. On the day of the visit when this was taken the school resource officers arrested a student with drugs in the lab. Now on the advisement from the advisory committee new teachers were hired and the program is now one of the best.

lab classroom

A classroom in the lab area is sometimes unavoidable. While not the best situation. Safety Glasses must be worn by all persons in the room when work is being done. This program had lost their accreditation a few years before this picture. The program has since been totally overhauled.

The schools often don’t see the safety issue as some unsafe practices are accepted in industry believe it or not!

Outside storage is cluttered and unused parts seem to collect in these places.

Outside storage is cluttered and unused parts seem to collect in these places.

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Here you have a old valve machine, a differential out of something and two cans of AC refrigerant along with a grinder missing guards and brake drums. The point of this picture is that there is no instructional organization.

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An antique machine that never caught on to handle a very hazardous material.

AYES, Automotive Yes! Why should I have an AYES program?

August 23, 2011

Automotive Youth Educational Systems and School to Career Opportunities.

When we go to purchase something like a automobile we look for the features and benefits. If the car does not have the features I want or require, then I may not buy the car. Here is a story tellers view of the question “Why should I have an AYES program ?”

A new dealership had opened and I wanted to meet the owner to let him know about my AYES program www.ayes.org; so I called for an appointment after school so I could stop by on my way home. The new dealership was expansive,  high tech, and geared for sales and service with all operations in one location.   The old one he had bought out was small and family owned. The new dealership was a GM franchise. I have students at another GM dealership nearby in another city. The day of the appointment I arrived fifteen minutes early, presented my card and asked the receptionist to tell Mr. Dealer I was there for our 4:30 appointment.

see https://autoteachersonny.wordpress.com/2009/11/ for this  story on Advisory Committee building.

I wandered around the showroom and when the sales people found out I was not buying they immediately ignored me. After about an hour a person came out and handed me a check for $50.00 made out to the school. I said “What’s this?” and was told that was the amount they gave to schools as they assumed I was here about the Yearbook. I quickly explained this was not my purpose, as I handed back the check and began explaining my AYES program to the owner. He, then, introduced me to all the key staff. The dealership and I began a long and mutually beneficial relationship where we placed many students through the years. Eventually all the dealerships in that small county were on the Advisory Committee. Did the owners show up at all the meetings? No. Did some one from the dealership attend? Not always, but enough came to where I always had enough to do business. Would they have attended if all I had done was call on the phone or write a letter? No.

This is one the major benefits of an AYES program. The development of a active Business and Education Advisory Committee is so much easier with the power of AYES. While NATEF accreditation validates your program, AYES gives you the relationships to open doors at the dealerships. When I first attended an AYES conference Don Gray was speaking on the value of relationships and I being new to AYES followed his plan to build relationships so that my students would benefit.  “It is all about relationships” Don Gray

I can make a call or an email to the key people at our OEM partners of AYES and have someone that knows me, has a interest in our interns and possibly help with the hiring of the intern by a reluctant dealership. The relationships we build at our conferences and meetings is priceless in today’s employment market.

We could look at the tangible features of AYES like the resources of OEM service and training. Online we have the latest service information and finest training from the partners of AYES. Our partners also open their training centers doors for AYES instructors each summer on a space available basis so that we can obtain our 40 hours of Service Training. Honda has for several years set aside a week for instructors to train at their Southeast Training Center. I used the Honda curriculum materials to train a class for one semester. I told the students they were special and this was Honda training developed for them, only this class was privileged to use the training and they respected that by applying themselves to the tasks. Now a few years later those same students that were trained as entry level “Express Service Techs” are at the same dealerships they were interned at and now enjoying gainful employment in their chosen career.

I do feel that the benefit that is worth the most is “intangible” and this benefit relates back to the development and maintenance of the Business and Industry Council. It is through those relationships we build every day as an instructor of an AYES program that our programs grow! Our students are introduced to the world of work, interviewed, job shadow and intern with their mentor at the businesses in our communities. This why we say that AYES is the premier “School to Work Career Model” in the USA.

To learn more about AYES visit http://www.ayes.org   To learn more about NATEF visit http://www.natef.org

Remarkable Program….Remarkable Teacher….

July 1, 2011

We recently held our Georgia chapter of NACAT (http://www.nacat.org) conference and training session at Savannah Tech. (http://www.savannahtech.edu/ ) Our chapter meeting was held at Effingham Career Academy, (http://tinyurl.com/3ndcqs8) where Keith Cornell is the AYES (www.ayes.org) automotive instructor. Keith gave us a tour of his new lab and classroom, showing us many of the innovative ideas he has put in place. With one year of teaching at this new facility Keith has road tested and improved many of his designs for improving student learning in a school to work environment. As busy as Keith was wrapping up his school year he took the time to share with all the teachers at our meeting. Thanks Keith!

Fig #1. Keith uses single roll a round tool boxes for each task area. This one contains the special tools needed for brake service. The inventory control and ease of use by adopting this method of tool use will pay off in increased time on task for the students engaged in brake service in the lab.

Fig #1. Keith uses single roll a round tool boxes for each task area. This one contains the special tools needed for brake service. The inventory control and ease of use by adopting this method of tool use will pay off in increased time on task for the students engaged in brake service in the lab.

Fig #2. Keith designed the tool set inventory control for all the tool sets. Color coded general tool sets for each student team. Lots of time invested to do this but the pay off is worth the effort when student learning is increased.

Fig #2. Keith designed the tool set inventory control for all the tool sets. Color coded general tool sets for each student team. Lots of time invested to do this but the pay off is worth the effort when student learning is increased.

Fig #3. Clean and well organized lab will insure students will know how the 21st century work place is supposed to look and be kept with housekeeping skills learned here.

Fig #3. A  clean and well organized lab will insure students will know how the 21st century work place is supposed to look and be kept with housekeeping skills learned here.

Fig #4. Keith modified and designed this cabinet with each class a drawer for safety glasses for each student. The importance of safety with our students can not be compromised or neglected by the instructor.

Fig #5. We did note one fire extinguisher that may have been out of date? Routine safety inspections by the Business and Education Advisory Committee will insure compliance with all Federal, State and local safety regulations.

Fig #6. Cover over emergency power cut prevents accidental interruption of service.

Fig#7 The lab at Effingham Career Academy is bright, clean and well organized. The students learn work ethics as they operate the shop to reflect the best example of the modern dealership and service center.

Fig #8. The lab is well planned so that everything has a place and a place for everything. When things are organized from the start then students will learn the habits that employers will want.

Here is link to video of Keith sharing his stadium seating classroom with the Georgia Auto Teachers.

http://youtu.be/gCRj7NWEv0o

As I toured the lab and classroom of this remarkable automotive program I was impressed with many of the innovative and creative ideas put into practice of the learning environment. I did not see anything that could not be replicated or adopted by anyone’s program. Even in programs with no or low budget some of the ideas would use existing items to create or replicate the idea. I visit a lot of schools around the US and meet a lot of teachers. I visit schools that have limited resources, disadvantaged students and students with more problems than I will mention today. The defining truth is this; The teacher makes the difference in the learning environment. Several years ago I attended a conference when I first started teaching and the presenter had this handout. I can not recall him today or I would give credit to that presenter.

He told stories and spoke of teachers he knew and students he had taught. He made a lasting impression on me and my teaching. I will share a copy of the handout he gave us.

Characteristics of remarkable Teachers

  • They are lifelong learners
  • They seek excellence
  • They have gifts to share
  • They are encouragers
  • They are called out to teach
  • They are positive people
  • They are life changers

  • They love their craft

  • They see the gifts of others

  • They mix stories and humor to connect

  • They champion their students

  • They teach from the heart and the mind

Create! Share! Enjoy!  http://www.autoteacher.net

http://www.linkedin.com/in/autoteachersonny

Work Smart Not Hard!

January 18, 2010

Work Smart Not Hard!       January Auto Teacher Newsletter

We spoke of time and the lack there of in our frantic pace the education system demands of us last month. How do you manage time? Family first and that means how many hours? Sleep? Normal things we do to fulfill Maslow’s hierarchy of needs. That leaves little time for our students. At this point we have more roads to take in our journey. Do we give the school/students more of our time than we are not paid for? Or do we clock in and out like a factory worker? I assume you are more of the former than the latter as most all teachers I visit and meet with are dedicated to the excellence of their teaching. Some consider their teaching a calling from God and it shows in their programs success in spite of all the difficult times we all face.  All that being said let’s move on to finding ways to do more without working harder but working smarter. Here are some questions for you.

Do you have file drawers full of papers you don’t need?  Can’t find what you need when you need it a week/month/year later? Consider placing your documents in an online folder by scanner or using a camera to take pictures of each document. Several free sites will give you space in the cloud to store your pictures, files and other documents. Example: Windows Skydrive, Google’s Gmail resources.

Taking notes in meetings and then don’t remember what was important? Or in my case can’t read my notes or remember what was said. Consider recording the meeting on an audio file, or video and audio example: Flip HD Camera or Sony audio recorder. I videoed my entire Business and Education Advisory Committee meeting last time we met because the person who was to take notes was absent.

See: Advisory Meeting

“Reinventing the Wheel.” This is the big one in MHO. I made my first NACAT meeting in 1999. We met in Charleston at Dan Perrin’s school Trident Technical College. I still maintain the relationships I gained at that first meeting. Many times I have needed a document, test, multimedia or rubric that has been quickly supplied by my sustaining resources in the NACAT organization. Many good teachers become so bogged down by details and requirements of the day they wind up doing many tasks to prepare their classrooms the hard way instead of the smart way. They remind me of the wood sawer that never had time to sharpen the saw.  Many good teachers do not go to conferences, network or develop relationships with veteran teachers even though this could be the most valuable time spent.

Several times I have been called by CTAE Directors to work with the Auto Teacher and find that they are struggling with several issues; classroom control, academic requirements, maintenance of the lab, equipment, live work, and a host of daily details. Some have been genuinely surprised when they are introduced to other auto teachers in my workshops, on IATN (www.iatn.net) and at conferences. The surprise comes when the discovery is made that we all endure the same problems and can achieve the same successes by networking.

I will assume some of this goes back to our competitive nature we learned on the shop floor as flat raters or shop owners competing for customers. One of the worst fights I ever saw in the U. S. was at a GM dealership I worked at years ago (all the cars had fins!) Two mechanics (that is Technicians nowadays) were on flat rate and both had the same qualities of experience and skills. They were good friends and joked with each other, went hunting together and of course played jokes on everybody. The fuss started like any other day at the shop with a joke here and a joke there. Neither of the men locked their toolboxes when they went to lunch or test drove. Al put dog food in the Bill’s tool box because he said “Bill is getting all the gravy so here is some gravy train!” The next day Bill greased Al’s lock on his tool box and it went downhill from there. Both were locking their tools up and everyone was acting grumpy. Al took a few more jokes from Bill and then when Bill was gone on a test drive he drilled a hole in the side of Bill’s tool box and inserted a grease fitting. Using the shop’s high pressure grease gun it pumped chassis lube until it ran out the edges of the locked box. Well, Bill and Al fought and were fired on the spot. I sure am glad that I don’t have to work in conditions like that anymore. We would call it “Horseplay” in our labs and quickly put a stop to it.

I hope all of you are ready for this New Year and have a good start so far. I know budgets are tight and furloughs are occurring in many systems. Try to go to as many conferences and workshops as you can, join NACAT www.nacat.org, network with as many teachers as you can, call any new teacher in your area and offer a hand of fellowship to them. I hope to meet and see all of you in Orlando this July at the NACAT national conference. If your state does not have a NACAT get a few teachers together, call NACAT national and see how to set up your own state chapter.

Enjoy, Share, Create!

Sonnyjreeves@hotmail.com

Last month’s

https://autoteachersonny.wordpress.com/

If you want time, You must make it

December 12, 2009

Time                                                                                        Teacher’s News letter December 2009

The bane of our educational existence is constant and immortal. I have not met a teacher that has enough time. We serve our students Bell to Bell. Then even more time is used to care for our lab, prepare for the next day’s instruction and begin the fast paced cycle again. Our battle is dubious and our enemy is time. We may be able to cast out the demons of dumbness and raise our students to higher standards but we still face the constraints of time. Our students are not always aware of our challenge to deliver quality instruction in the time allowed. When I informed my students of the tasks we must accomplish in a semester they shrugged it off as my problem not theirs.

A few years back Dale Fasenmeyer of the PTEC CAP program in St. Pete Florida and now AYES coordinator for PTEC used the Chrysler Flat Rate Manual and the NATEF Task list to analyze the real time vs the curriculum time required to do the Steering and Suspension A4 course in the time allowed by the school system. What he found was that the flat rate to do the tasks in the course would pay over 400 hours to a technician in the dealership yet the instructor only has 150 hours to teach the course. Now Dale used common sense and grouped related tasks to figure time so don’t think he was not practical in his calculations. We talk of completing the course; following the syllabus and lesson plans, yet we know that some students just do not get it! Let’s be honest here and don’t drink the popular lemonade that says all children can learn. That statement is in many school mission statements but I feel it is too wide a brush to paint a picture of our classrooms today.  Now if you think that all children can learn you need to stop reading right now because I know I have taught many children to lead productive lives in our industry; yet some will be good technicians, some will one day own their own businesses, while some will be those that work hard but not smart. We won’t speak of the others, those that are not interested in learning. Well I will share this one with you!

I had a student a while back that  had a lot of behavior and motivation problems. I sent him to the principal and she asked him why was he here if he did not want to be a learner in my class. He said” I’m here for th’ wemens and th’ food!” He was 19 in the 10th grade, his mom was 33 and she was no help in the problems he caused. I think she became a grandmother before the year was out.

I feel that our education system needs to be a place where learning is constant and time is variable, not the system we have now where time is the master and learning is by the numbers. So many potentially good students are beaten down by subjects they will never use and are not taught the subjects with the relevance they need in a way that meets their learning style. Example: My wife teaches middle grades science and she asked me for some ways to teach the principles of electricity. I gave her loads of material to use and she protested she only had one and a half hours in the semester to teach electricity. Did you know that it is possible to leave middle school and never have taken a science class? Did you know that some students can get to the 9th grade having never passed a class in any subject at any grade level in our current system. Over 70% of middle grade students in some states are passed by this method. It is called social promotion.

Imagine a world where you as a student learn what you want when you want. I am getting way out of the box now and even say get rid of the box as it often hinders learning. I like the statement from Jeff Curtis at NACAT 2009 “Learning should be Viral” I will not bore you with numbers I can’t remember, but the largest population in our prisons are High School drop outs. What we are doing as a nation in education is not working.  Let’s imagine students that come to your class because they learn there, not that you teach, but that they know they will learn in your class/lab because you are the facilitator of the learning process. You open windows of opportunity and learning for them. Now you can’t raise the dead or walk on water but students know they will learn when they become stake holders in your class/lab. You enable, you inspire and you require the student to meet your standards. Our good students will thrive in this environment, our less than good or to be politically incorrect: behavior disordered, unmotivated students would not get it if you injected it into their vacant skulls. In 15 years of teaching I never figured out what to do with them. Maybe the proponents of the NCLB and “Everyone can Learn” theory of education will one day get their car fixed by a student that was socially promoted, only made the minimum passing grade in the shop classes and is now been hired to work at a dealership because the dealer can’t find enough qualified applicants that want to work with their hands in our craft. I wonder what they will say about the work that is done incorrectly on their expensive vehicle. Will they say ‘ Oh that’s alright, He is doing the best he can” or as my 3rd grade teacher said as she patted me on my shoulder “Bless your little heart” What she really meant was “You ain’t never gonna get this!”

Do not waste that most precious commodity on them “Time.”

Imagine the students online with a cutting edge curriculum that requires the student to interact and move the mouse to make things happen as they would under the hood. Not watching a video or reading volumes of text but very accurate technical graphics with learning the way students live/learn embedded in the lessons. Imagine the student online at home, on their phone, in the media center, the city library or at any time. When I introduced this learning style to my students they quickly adapted to it because I required the learning online as a prerequisite to the lab. My students will do anything to get into the lab/shop. I made it a requirement that they successfully complete specific lessons online before they can practice the task in the lab/shop.

Enjoy your winter break, spend time with your family. Sharpen the saw!  Here is an “Excuse Grinder” you can build if you have time. The excuse grinder will save hours in your class by grinding up student excuses quickly.    http://got.im/59861

You can do all this when you have time. I can show you how to save time in your classroom and lab.

Merry Christmas and Happy New Year to you and yours!

Sonny